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I would appreciate it if you would check my work on this circuit I am considering. I pulled it from a post by Paul Taylor. It uses a resistor, a zener and the coil of a 24V SPST-NO relay in series across the output rails of the PSU. The relay when closed shorts out a current limiting resistor on the primary. The PSU is for a Gain-Clone type amp with working voltage of +-34V. That 68V across the rails under load, and 73V no-load. I have found a 24V relay with the following specs: 1440R, 16.7mA, 19.2V Pickup, 1.2V Dropout, 36V max. 19.2V / 1440R = 0.0133A (pickup current). A 28V zener seems to be about right. So, 68 - ( 24 + 28 ) = 16. 16V for the resistor to drop. 16 / 0.0167 = 958. Call it 960 Ohms. So, pick up rail voltage will be: ( 960 * 0.0133 ) + 28 + ( 1440 * 0.0133) = 59.9 Call it +-30V. 88% of working voltage. Now, for max dissipation: 73 - 28 = 45 and 45 \ ( 1440 + 960 ) = 0.019A no-load 0.019 * 1440 = 27.34V drop across the coil, good! 0.019^2 * 960 = 0.35W 1 Watt resistor should do, aye? And 5W for the zener just to be safe.
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