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Re: Replacement Fuel Injectors



Check these out:

http://www.rx7club.com/showthread.php?s=&threadid=235443


http://www.rx7club.com/showthread.php?s=&threadid=218612



http://www.rx7club.com/showthread.php?s=&threadid=191124



http://www.rx7club.com/showthread.php?s=&threadid=199643
^^
"Yes. At 64K, I had leaks from primaries and secondaries. Tried new o-rings, still leaked. Tried thicker o-ring, tried hylomar seal. Nothing worked.


Turns out the injector body becomes heat damaged and the interface between the metal body and the plastic housing deteriorates. The only fix is to get new injectors. They're not cheap at $200 each."



I'd suggest doing some comparison shopping for parts before buying anything. If $200 apiece is correct, then that's $800 plus o-rings and insulators (o-rings can be had for pennies if you *don't* buy them from the dealership) and high-pressure fuel hose is fairly cheap. Make sure you get high-pressure fuel hose clamps while you're at it. These clamps apply pressure evenly all around the hose, unlike screw clamps and those crappy 'pincher' clamps that came stock (they came stock on my FC, anyway.) :)

Picture here: http://www.gates.com/europe/brochure.cfm?brochure=2489&location_id=2959



Your mechanic wants $2100 for parts when I would expect it to not even hit $1000 after tax? Something's not right here... There'd better be some very special items in those kits - like gold-plated injector rails. ;)

Where in the world are you? I'll see if I can locate any other rotary shops in your area that might offer a second opinion, or a less pricey parts estimate...


------------------
>>The strong gas smell might be due to the pulsation damper on one of the fuel rails leaking. On the earlier 2nd gen that was the cause of a few engine fires. I have no idea if the FD cars had this problem also; I think it was fixed on series 5 2nd gens, but might be wrong on that.


The series 4 RX-7s (86-88) had a poorly designed PD that resulted in more than a few engine fires. The series 5 (89-91) PD was an improved, but hardly perfect, design. s4 owners are encouraged to replace their PDs with s5 PDs (it's a straight swap.)
Some owners have attempted to pressure the NHTSA to recall the s4 PD, but it hasn't happened yet and probably never will... :(




>>The injectors could be leaking, but that generally causes the car to become flooded after it sets for a while, especially if it wasn't warmed up completely before shutting it down.

Or the bodies of one or more injectors could be corrupted, rendering the injector junk (as above)

http://www.rx7club.com/showthread.php?s=&threadid=199643



>>You can send the injectors off to have them cleaned and flow checked. There are several good places; mine went to RC Engineering, I think in Torrance, CA. Cost was $24 each three years ago plus shipping of a few bucks.

Sounds like a good price - mine were done for $40Cdn each this past summer (done locally, not RC...)


ttyl, Amur_




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