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Polystyrene is non-toxic. Properly cured West System's epoxy is non-toxic. Your paint might have released some particulates, but it's probably non-toxic as well.
It appears the paint was not completely sealed by epoxy (?).
I'd fill the tank and let it soak a couple of days. I'd then do a 100% water change and observe the water. If there were any particulates bothering you, repeat the water change after a couple of days. If the water appears clean, then activate the filtration with some fresh carbon (which gets thrown away after 3-4 weeks).
I have no bad news regarding my last epoxied polystyrene structure. It's been in the tank over a year, fish are fine, plants are growing, the surface gets a bit of algae which the bushynose then promptly scrapes off. I used several layers of epoxy, with sand in the last 2 layers to give it a texture to match my rockwork.
I'd agree with your assessment to proceed slowly but deliberately, and introduce a low cost but sensitive creature to do your final test. When do we get to see pictures?
-- Alan Silver
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